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21 Gauge Staples Band Wire For 80 Wire Staples

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The high-quality wire band is derived from high-quality raw materials and superb drawing technology, Reinforcement method upgrade-each roll of wire band is separated by the corrugated cardboard, to increase the pressure bearing capacity of the wire band. The staple wire band is a kind of steel wire band for manufacturing staples, brads nails and pins nails etc. Material : with ga anized steel wire or with the coppered steel wire or the stainless steel
  • 0.65*0.95*150

  • KYA

  • KYA-80 Wire Band

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21GA 80 Series Staple Wire Band

KYA 21GA staple wire band for 80 Series staples is supplied as flattened, parallel steel wire bonded into a continuous production band for industrial staple-forming equipment. The featured specification uses approximately 0.91 mm × 0.70 mm rectangular wire, 150 wires per band and 1000–1100 N/mm² tensile strength.

Specification check: The product table lists 0.91 × 0.70 mm × 150, while the CMS model field lists 0.65 × 0.95 × 150. Confirm the exact wire dimensions for the selected SKU before ordering.

This dimensional class is intended for manufacturing fine-wire staples in the established 80 Series / Type 80 class, whose finished fasteners commonly use approximately 0.90–0.95 mm wide × 0.65–0.70 mm thick wire with a crown around 12.8 mm.

21GA 80 Series staple wire band 0.91 x 0.70mm 150 wires

Key Features

  • 21 gauge fine-wire class: intended for production of compatible 80 Series fine-wire staples.

  • 0.91 × 0.70 mm flattened wire: rectangular profile close to common finished Type 80 staple wire dimensions.

  • 150 wires per band: parallel wires bonded together for continuous feeding into suitable staple-forming equipment.

  • 1000–1100 N/mm² tensile strength: current KYA specification for this QYL2 galvanized configuration.

  • Galvanized steel: zinc-coated wire for corrosion protection during storage, forming and suitable finished-fastener applications.

  • Glue-collated band: supports controlled feeding through compatible production equipment.

  • Spool supply: wound for continuous unwinding on staple manufacturing lines.

  • Multiple wire-band specifications: alternative widths, thicknesses, wire counts, materials and tensile ranges are available within the broader KYA range.

Request 80 Series Wire Band Pricing

Technical Specifications

Parameter Specification
Product Type Staple Manufacturing Wire Band
Intended Staple Class 80 Series / Type 80 Fine Wire Staples
Gauge Class 21 Gauge
Material Type QYL2 Steel Wire
Wire Width Approximately 0.91 mm
Wire Thickness Approximately 0.70 mm
Wires per Band 150 pcs
Finish Galvanized
Tensile Strength 1000–1100 N/mm²
Collation Parallel Glue-Collated Wire Band
Supply Form Wire Band Wound on Spool / Reel

What Does 0.91 × 0.70mm × 150 Mean?

The specification describes the production wire band rather than the finished staple dimensions. 0.91 mm is the approximate width of each flattened wire, 0.70 mm is its thickness, and 150 is the number of parallel wires bonded into one band.

The 150-wire count should not be confused with the number of staples in a finished strip. Finished 80 Series staple strips commonly contain a different number of staples depending on manufacturer, leg length and packing specification.

Designed for 80 Series Fine Wire Staple Production

Type 80 is an established fine-wire staple format used for upholstery, furniture, automotive trim, screening, picture framing and light industrial fastening.

Finished 80 Series staples commonly use approximately 12.8 mm crown width with a rectangular wire section around 0.90 × 0.70 mm. Depending on the fastener manufacturer, published wire dimensions may vary slightly within the same general interchange class.

For staple manufacturers, the important purchasing parameters are the raw wire section, tensile strength, number of wires per production band, coating, glue characteristics and compatibility with the forming dies.

80 Series Dimensional Reference

Reference Typical Published Dimensions
KYA 80 Series Finished Staple Approximately 12.8 mm crown, 0.90 × 0.70 mm wire, 21GA.
PREBENA A Approximately 12.8 mm crown with Type 80-class fine-wire geometry.
OMER 80 Approximately 1/2" crown and about 0.65 × 0.95 mm wire section.
FASCO F1B 80 Class Approximately 12.8 mm outside crown and about 0.60 × 0.90 mm wire.

These published dimensions show why buyers should work from an actual production drawing or sample. Different manufacturers can use slightly different nominal wire sections within the broader Type 80 family.

1000–1100 N/mm² Tensile Strength

The current KYA specification lists a tensile-strength range of 1000–1100 N/mm² for the 0.91 × 0.70 mm galvanized QYL2 wire configuration.

Tensile strength affects wire behavior during cutting, bending and crown formation. When changing suppliers, the forming line should be checked using both the wire dimensions and mechanical-property range rather than dimensions alone.

Production speed depends on forming-machine design, maintenance, feeding, tooling, adhesive, wire consistency and finished fastener dimensions. No fixed staples-per-minute output should be assumed solely from the raw wire specification.

Galvanized Steel Wire

The featured wire band uses galvanized steel. The zinc-coated surface provides corrosion protection during storage, transport, processing and suitable finished-fastener use.

The wire should not be described as rust-proof. Finished-staple corrosion performance depends on zinc coating, forming operations, storage and the service environment.

Glue-Collated 150-Wire Band

Individual flattened wires are aligned in parallel and bonded together to form a continuous band. This allows the material to be handled, unwound and fed through compatible staple-forming equipment as one controlled strip.

For production-line matching, confirm the total band width, wire pitch, glue specification, winding direction and spool dimensions in addition to the individual 0.91 × 0.70 mm wire section.

glue collated staple wire band detail

Wire Band for BeA 80-Class Staples

BeA 80 is one of the established commercial references for 21GA 1/2" crown upholstery staples. Wire bands for manufacturing this class should be matched to the finished staple drawing rather than only to the BeA brand name.

The raw 0.91 × 0.70 mm configuration is dimensionally close to the wire section used in this class, but forming dies, final dimensions and production tolerances must still be checked by the staple manufacturer.

PREBENA A / Type 80 Reference

PREBENA A is another major Type 80 reference and uses an approximately 12.8 mm crown. Industry cross-reference data places PREBENA A, BeA 80, SENCO AT and related families within the same general fine-wire staple class.

This does not mean every manufacturer's raw wire band or finished staple strip is identical. The production drawing should remain the primary specification.

OMER 80 Reference

OMER publishes its Type 80 staple with a nominal 1/2" crown and approximately 0.65 × 0.95 mm wire section. OMER also cross-references BeA 80-380, BOSTITCH 86/AZ33, Duo-Fast 80, Haubold 800, PREBENA A and SENCO AT.

The dimensional relationship supports the use of this KYA wire-band family for Type 80 production, while also demonstrating why raw wire tolerances must be agreed between the staple factory and wire-band supplier.

FASCO 80-Class Reference

FASCO F1B 80-class pneumatic staplers are designed around an approximately 12.8 mm outside crown and fine-wire Type 80 fasteners. Published FASCO documentation cross-references BeA 80, SENCO AT, Atro 8, Haubold 800 and Kihlberg 680.

A raw wire band should therefore be ordered according to the finished staple geometry required by the production line, not according to the stapler model alone.

Applications of 80 Series Staple Wire Band

  • Upholstery staple manufacturing: raw material for fine-wire staples used in furniture and seating production.

  • Automotive trim staple manufacturing: production of Type 80-class staples used in compatible trim and interior fastening.

  • Picture-frame staple production: compatible light fastening products used in framing and decorative assembly.

  • Screening and fabric fasteners: raw material for fine-wire staples used with thin and flexible materials.

  • Furniture manufacturing fasteners: production of compatible 80 Series staples for cabinet backs, trim and upholstery.

  • Industrial staple production: continuous raw material for automatic staple-forming lines using the required wire profile.

staple wire band for 80 Series staple manufacturing

Production Process

Staple wire band manufacturing involves controlled wire preparation, drawing and flattening, surface treatment, parallel alignment, adhesive bonding, winding and packing.

For staple manufacturers, consistent wire width, thickness, straightness, tensile properties and band alignment are important because they influence feeding and forming in the customer's production equipment.

staple wire band production material

industrial staple wire band production equipment

staple wire manufacturing and forming process

Spool and Export Packing

Wire bands are wound onto reels or wooden spools for transport and production-line unwinding. Corrugated separators and protective materials can be used between reels to reduce contact damage during handling and shipment.

Exact spool weight, core diameter, outside diameter, width and loaded wire quantity should be confirmed with the order because different wire-band and production-line configurations can require different reel specifications.

staple wire band wooden spool export packing

Related Staple Wire Band Specifications

KYA supplies wire bands for several staple families. These specifications use different raw materials, flattened-wire sections, wire counts and tensile-strength ranges.

For Staples Gauge Material Width × Thickness Wires / Band Finish Tensile Strength
80 / 380 Class 21GA QYL2 0.91 × 0.70 mm 150 Galvanized 1000–1100 N/mm²
A11 20GA QYL2 1.25 × 0.50 mm 84 Galvanized 1000–1100 N/mm²
90 / 92 18GA QYL2 1.27 × 1.05 mm 100 Galvanized 1000–1100 N/mm²
90 / 92 18GA 45C 1.27 × 1.05 mm 100 Galvanized 1350–1400 N/mm²
71 Series 22GA QYL2 0.75 × 0.57 mm 182 Galvanized 1000–1100 N/mm²
16 Series 16GA QYL2 1.58 × 1.38 mm 70 Galvanized 950–1050 N/mm²
14 Series 17GA QYL2 1.45 × 1.30 mm 75 Galvanized 950–1050 N/mm²
180 Series 15GA QYL2 1.84 × 1.63 mm 60 Galvanized 950–1050 N/mm²
35 Carton Staples 16GA Q195 2.21–2.25 × 0.82–0.84 mm 50 Copper / Galvanized 450–550 N/mm²
35/32 Carton Staples 17GA Q195 2.19–2.23 × 0.72–0.74 mm 50 Copper / Galvanized 450–550 N/mm²
35 Carton Staples 16GA Q195 2.22–2.27 × 0.89–0.91 mm 50 Copper / Galvanized 450–550 N/mm²

Published Supply and Ordering Details

The original listing states that wooden spools weigh 35 kg and use corrugated separators, gives an MOQ of one 20 ft container (approximately 18–20 tons), and offers a 5 kg test spool with freight paid by the recipient. Confirm current availability, exact packing, MOQ, sample terms and freight before placing an order.

The original listing also describes copper-plated and stainless-steel versions on request, same-day quotations, and a no-wire-shift / no-jamming guarantee. These terms depend on the requested finish, equipment and current order conditions; confirm them with KYA before purchase.

The listing states supply to BeA, Haubold and Duo-Fast, export to more than 60 countries, and use by 95% of global upholstery and picture-framing staple factories. Buyers should confirm any specific OEM, factory-use or compatibility requirement directly.

Selecting the Correct Wire Band

The finished staple name alone is not enough to select raw staple wire band. Before purchasing, compare the wire-band specification with the customer's existing raw material, forming dies and finished-staple drawing.

Parameter What to Confirm
Finished Staple Type 80 Series, Type 80 or the customer's exact finished-fastener drawing.
Wire Width Featured configuration: approximately 0.91 mm.
Wire Thickness Featured configuration: approximately 0.70 mm.
Wires per Band Featured configuration: 150 wires.
Tensile Strength Featured configuration: 1000–1100 N/mm².
Surface Finish Confirm galvanized or another required coating.
Glue Specification Confirm bonding strength, flexibility and any production-line requirements.
Band Width / Pitch Match the customer's feeding and cutting system.
Spool Dimensions Confirm core size, outside diameter, spool width and winding direction.
Staple Machine Provide forming-machine model or current raw-material specification where available.

Trial Production Before Volume Orders

When changing wire-band suppliers or specifications, production testing should be performed on the customer's actual forming line before full-volume use.

During a trial, manufacturers can check unwinding, feeding, cutting, bending, crown formation, leg parallelism, finished wire dimensions and staple-strip quality under their normal production conditions.

Discuss Your Wire Band Specification

Frequently Asked Questions

What is this 21GA staple wire band used for?

It is supplied as raw material for manufacturing compatible 80 Series / Type 80 fine-wire staples and related fasteners using the specified wire profile.

What does 0.91 × 0.70 × 150 mean?

It means each flattened wire is approximately 0.91 mm wide × 0.70 mm thick, with 150 parallel wires bonded into one production band.

Does 150 mean 150 finished staples per strip?

No. The 150 figure refers to the number of individual raw wires in the wire band. The number of finished staples in a packaged strip is determined later by the staple manufacturer's cutting, forming and packing process.

Is this suitable for Type 80 staples?

The featured 0.91 × 0.70 mm wire section is dimensionally close to common 21GA Type 80 staple wire around 0.90–0.95 × 0.65–0.70 mm. Final compatibility should be confirmed from the finished staple drawing and forming equipment.

Is this suitable for BeA 80 staples?

It is intended for the same general 21GA Type 80 dimensional class. Because raw-wire tolerances and forming dies can vary, provide the finished staple drawing or current wire specification before production replacement.

Is it suitable for PREBENA A staples?

PREBENA A belongs to the Type 80 fine-wire family and uses an approximately 12.8 mm crown. Confirm the customer's actual wire section and forming-die requirements before substituting raw material.

Is it suitable for OMER 80 staples?

OMER 80 is in the same broad Type 80 class and publishes a fine-wire profile around 0.65 × 0.95 mm. Confirm dimensional tolerance and production requirements before use.

Can this wire band make staples for FASCO 80 tools?

FASCO's 80-class tools use Type 80 fine-wire fasteners. Whether this exact raw band produces the required finished staple depends on the customer's forming dies, wire tolerances and finished staple specification.

What is the tensile strength?

The current KYA specification for this QYL2 galvanized configuration is 1000–1100 N/mm².

Is the wire high-carbon steel?

KYA identifies the material type for this specification as QYL2. For purchasing and quality-control purposes, use the agreed wire grade, mechanical-property range and material documentation rather than relying only on a generic high-carbon description.

Is the wire electro-galvanized?

The featured configuration is supplied as galvanized steel wire. Confirm the exact zinc-coating process and coating requirement on the production quotation when this parameter is critical.

Is galvanized staple wire rust-proof?

No. Zinc coating improves corrosion resistance, but performance depends on the coating, forming process, storage and the finished fastener's service environment.

Can copper-coated staple wire band be supplied?

KYA supplies copper-coated configurations within its broader staple wire band range. Confirm whether the required 80 Series dimensions, tensile strength and wire count are available in the requested coating.

Can stainless steel wire band be supplied?

Stainless steel options are available within the broader KYA wire-band range. Confirm the stainless grade, wire section, mechanical properties and required band configuration before ordering.

Can I run this wire band at 1000 staples per minute?

Production speed cannot be guaranteed from the wire specification alone. Actual output depends on the forming machine, tooling, feeding system, adhesive, wire quality, maintenance and finished staple dimensions.

Will this wire band prevent machine jams?

No raw material can guarantee zero machine jams under every condition. Correct dimensions, consistent band alignment, suitable winding and matching the forming equipment help support stable production.

How much wire is supplied on one spool?

Spool dimensions and loaded wire weight can vary with the production and shipping configuration. Confirm the required reel dimensions and net wire weight when requesting a quotation.

Can the wire band be used in any staple-making machine?

No. Staple-forming lines are designed around specific raw-wire sections, band widths, wire counts, mechanical properties and feeding systems. Match the material to the exact machine and finished staple specification.

Should I provide a finished staple sample?

Yes. A finished staple sample, technical drawing or current raw-wire specification can help confirm the required dimensions and reduce the risk of production mismatch.

Should I test the wire before volume production?

Trial production is recommended when changing raw-material suppliers or specifications. Test feeding, cutting, bending and finished staple dimensions under normal production conditions.

What information should I provide for a quotation?

Provide the required wire width, thickness, wires per band, tensile-strength range, finish, finished staple drawing, forming-machine model, spool dimensions, quantity and destination market.

Ask About 80 Series Wire Band

Order 21GA 80 Series Staple Wire Band

KYA supplies 21GA 80 Series staple wire band for staple manufacturers, upholstery-fastener producers and industrial fastener factories. Send your current wire-band specification, finished staple drawing or sample, forming-machine information and required reel configuration to confirm the appropriate production material.

Contact KYA Fasteners

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