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21 Gauge Galvanized Stitching Wire
21 Gauge Galvanized Stitching Wire 21 Gauge Galvanized Stitching Wire

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21 Gauge Galvanized Stitching Wire

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Introduction: These wires are extensively used for stitching cardboard packaging boxes/cartons/books. The wire produced goes through strict testing norms thus offering better Rust resistance properties than others. The characteristics of our high quality stitching wire: Wire is clean and free of dirt and contamination Consistent color and smooth surface No flaking of protective coating Wire flows freely off the spool without dropping off the spool. No kinks or bends in the wire
  • 21 Gauge 0.80mm

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21 Gauge 0.80mm Galvanized Stitching Wire

KYA 21 Gauge Galvanized Stitching Wire is identified on the current product page as model 21 Gauge 0.80mm. It is a galvanized steel stitching wire intended for cardboard carton stitching, packaging, bookbinding, booklet making and related print-finishing applications.

For this URL, the key product identity is 21 Gauge + 0.80mm + Galvanized Stitching Wire. The current KYA gauge table identifies 21 Gauge as 0.80mm under German Wire Gauge, while the same nominal 21 Gauge is 0.81mm under ASWG and 0.81mm under BWG. These gauge systems should not be treated as dimensionally identical.

The broader KYA stitching-wire information also lists other diameters, coatings, tensile-strength ranges and spool sizes. Those family-level options are separated below so they are not incorrectly presented as fixed specifications of this 0.80mm SKU.

KYA 21 Gauge 0.80mm galvanized stitching wire

21 Gauge 0.80mm Product Specifications

Specification Current KYA Product Data
Product Type Galvanized Stitching Wire
Current Model 21 Gauge 0.80mm
Wire Profile Round wire according to the current round-wire gauge table
German Wire Gauge 21 Gauge = 0.80mm
German Gauge Wire Length 253 m/kg according to the current KYA table
ASWG Reference 21 Gauge = 0.81mm
ASWG Wire Length 247 m/kg / 368 ft/lb
BWG Reference 21 Gauge = 0.81mm
BWG Wire Length 247 m/kg / 368 ft/lb
Current SKU Finish Galvanized
Material Description Current KYA page describes the stitching wire as low-carbon steel
Primary Applications Cardboard boxes, corrugated cartons, bookbinding, booklet making, side stitching, saddle stitching, corner stitching and inline stitching
SKU-Specific Tensile Strength Not separately stated for the 21 Gauge 0.80mm SKU; the page publishes 135,000–165,000 PSI as broader stitching-wire tensile information
SKU-Specific Spool Weight Not fixed on the current 21 Gauge 0.80mm product page; confirm the required spool configuration when ordering

Gauge note: “21 Gauge” is not sufficient by itself to define one exact millimeter diameter. The current KYA table uses 0.80mm for German Wire Gauge and 0.81mm for ASWG and BWG. For this product URL, use the published model 21 Gauge 0.80mm as the primary identification.

Request 21 Gauge Stitching Wire Pricinggalvanized stitching wire for carton sealing and bookbinding

Round Stitching Wire Gauge Reference

The following table is retained from the current KYA page. It is a series reference table covering multiple round stitching-wire gauges. Only the 21 Gauge / 0.80mm German Wire Gauge row corresponds directly to the featured model on this URL.

Gauge German Wire Gauge (mm) m/kg ASWG (mm) m/kg ft/LBS BWG (mm) m/kg ft/LBS
21 0.80 253 0.81 247 368 0.81 247 368
22 0.75 288 0.73 304 452 0.71 322 479
23 0.65 331 0.65 384 571 0.63 409 609
24 0.60 451 0.58 482 717 0.56 517 769
25 0.55 536 0.52 600 893 0.51 624 929
26 0.50 649 0.46 767 1141 0.46 767 1141
27 0.45 801 0.44 838 1247 0.41 965 1436
28 0.40 1014 0.41 965 1436 0.36 1252 1863
29 0.37 1185 0.38 1123 1671 0.33 1489 2216
30 0.35 1324 0.36 1252 1863 0.30 1802 2682

Why Gauge Standards Must Be Kept Separate

Wire gauge numbers are not a universal millimeter measurement. The same nominal gauge can correspond to slightly different diameters under German Wire Gauge, ASWG and BWG systems.

For the current KYA 21 Gauge row, German Wire Gauge is 0.80mm, while both ASWG and BWG are 0.81mm. Buyers should therefore specify the required millimeter diameter together with the gauge system when dimensional accuracy is important.

This is particularly important when replacing wire used in an existing stitching head, because machine setup should be matched to actual wire dimensions rather than a gauge number alone.

21 Gauge 0.80mm vs 21×25 Flat Stitching Wire

The featured product on this URL is 21 Gauge 0.80mm round galvanized stitching wire. It should not be confused with the separate 21 × 25 flat stitching wire specification shown elsewhere in the current KYA table.

Parameter 21 Gauge 0.80mm 21 × 25 Flat Wire
Wire Profile Round Flat / rectangular
Metric Size 0.80mm diameter under the KYA German Wire Gauge table 0.80 × 0.55mm
Inch Reference Use the applicable gauge-system / diameter specification 0.031 × 0.021"
Feet per Pound 368 ft/lb under the ASWG/BWG 21 Gauge reference 559 ft/lb
Same Product? No. Round 21 Gauge wire and 21 × 25 flat wire are different wire profiles and dimensions.

Flat Stitching Wire Reference Table

The following flat-wire table is retained from the original KYA page as a family reference. These dimensions are not specifications of the featured 21 Gauge 0.80mm round-wire SKU.

Flat Wire Gauge Size (Inches) Size (mm) Feet per Pound Recommended Thickness
18 × 20 0.047 × 0.035 1.20 × 0.90 221 5/8"–2"
19 × 21.5 0.041 × 0.030 1.05 × 0.75 283 1/2"–1"
19.5 × 21 0.037 × 0.031 0.95 × 0.80 283 1/2"–1"
20 × 24 0.035 × 0.023 0.90 × 0.60 408 Up to 3/16"
20 × 25 0.035 × 0.021 0.90 × 0.55 455 1/8"–5/8"
21 × 25 0.031 × 0.021 0.80 × 0.55 559 1/16"–1/2"

Galvanized Finish for the Current 21 Gauge SKU

The current product title and model identify this URL as 21 Gauge Galvanized Stitching Wire. Galvanized is therefore the verified finish for the featured SKU.

The broader KYA stitching-wire description also mentions tin coating. Tin-coated wire should be treated as a separate family option rather than an additional finish automatically included with this galvanized SKU.

The current page does not publish zinc-coating thickness, coating weight, salt-spray duration or another quantified corrosion test for this 21 Gauge 0.80mm product. Those values should therefore be confirmed separately if required by a purchasing specification.

Stitching Wire Surface and Feeding Characteristics

The current KYA product description emphasizes a clean and smooth wire surface, consistent color, absence of visible coating flaking, and wire supplied without kinks or bends. These characteristics are relevant to wire feeding through carton stitchers and print-finishing equipment.

Actual stitching performance also depends on the stitching head, cutter, former, clincher, wire guides, spool setup and machine adjustment. No universal machine-performance or downtime guarantee is stated here.

Applications of 21 Gauge Galvanized Stitching Wire

Corrugated Carton and Cardboard Box Stitching

The current KYA page lists cardboard packaging boxes and cartons as primary applications for stitching wire. The required wire diameter should be matched to the stitching head, carton construction and machine setup.

Bookbinding and Booklet Making

Bookbinding and booklet making are listed applications for the KYA stitching-wire family. Confirm that the stitching equipment is set for the required 0.80mm round wire before production use.

Side Stitching

Side stitching is included in the current KYA application list. Actual material-thickness capacity depends on the stitcher and stitching head rather than the wire gauge alone.

Saddle Stitching

The current product page also lists saddle stitching. Wire diameter and spool configuration should be selected according to the print-finishing machine specification.

Corner and Inline Stitching

Corner stitching and inline stitching are included in the current application references for packaging and printing operations.

stitching wire spools for packaging and bookbinding applications

Tensile Strength: SKU Data vs Series Data

The current KYA page publishes a 135,000–165,000 PSI tensile-strength range in its general stitching-wire information. The page does not provide a separate tensile test result or specification specifically identified as the 21 Gauge 0.80mm SKU.

Data Scope on Current Page
21 Gauge 0.80mm Exact model for this URL
135,000–165,000 PSI Published as general stitching-wire tensile information; not separately identified as a lot-specific or 0.80mm-only tensile specification

If a purchaser requires a defined tensile range for a particular stitching head or production line, the required tensile specification should be confirmed when requesting a quotation rather than inferred solely from the general family description.

Diameter Range and Coating Options Are Family-Level Data

Parameter Current Page Information How It Should Be Used
Featured Diameter 0.80mm Exact model data for this URL
0.40–1.00mm Broader diameter range described on the current product page Treat as stitching-wire family range, not as the diameter of this SKU
Galvanized Specified in this product's title Exact featured finish
Tin Coating Mentioned in the broader product description Family option; confirm separately if required
Round and Flat Formats Both are described within KYA's stitching-wire range This URL's 21 Gauge 0.80mm model should remain separate from flat-wire sizes such as 21 × 25

Spool and Packing Information

The current KYA page describes stitching-wire spool sizes from 2kg to 100kg and specifically lists 2kg, 3.5kg, 10kg, 15kg and 100kg sizes in its FAQ. It also refers to customizable packing.

These spool and packing values are presented on the page at the stitching-wire family level. The page does not confirm that every listed spool size is a standard configuration for the exact 21 Gauge 0.80mm galvanized SKU.

When spool fit is important, confirm the required spool weight, outside diameter, hub dimensions and machine setup during the quotation process.

How to Specify 21 Gauge Stitching Wire Correctly

Parameter What to Provide
Wire Profile Round stitching wire for the featured 21 Gauge 0.80mm product
Gauge Standard State German Wire Gauge, ASWG, BWG or the required physical diameter instead of using “21 Gauge” alone
Diameter 0.80mm for the featured KYA model
Finish Galvanized for this SKU; identify another coating separately if required
Tensile Requirement Provide the required range if the stitching head or production specification requires one
Spool Specification Provide required spool weight and physical spool dimensions when applicable
Stitching Equipment Provide exact machine / stitching-head model when dimensional or feeding compatibility requires confirmation
Application Carton stitching, bookbinding, saddle stitching, side stitching, corner stitching or inline stitching
Quantity Provide required spool quantity or purchasing volume

Send Your Stitching Wire RequirementsExplore Related Stitching Wire

FAQs About 21 Gauge 0.80mm Galvanized Stitching Wire

What is the exact model on this page?

The current KYA model is 21 Gauge 0.80mm.

Is 21 Gauge always 0.80mm?

No. Gauge dimensions depend on the gauge standard. The current KYA table lists 21 Gauge as 0.80mm under German Wire Gauge but 0.81mm under ASWG and BWG.

Is this product round or flat stitching wire?

The 21 Gauge 0.80mm model is presented in KYA's round-wire gauge table. Flat-wire sizes such as 21 × 25 use two-dimensional specifications such as 0.80 × 0.55mm and should be treated as separate products.

What finish does this 21 Gauge wire use?

The featured SKU is galvanized stitching wire. Tin coating is mentioned on the current page as a broader stitching-wire option, not as the verified finish of this exact galvanized SKU.

What is the wire length per kilogram for 21 Gauge 0.80mm?

The current KYA German Wire Gauge table lists approximately 253 m/kg for 21 Gauge 0.80mm.

What does the KYA table list for 21 Gauge ASWG?

For ASWG, the current KYA table lists 0.81mm, 247 m/kg and 368 ft/lb.

What does the KYA table list for 21 Gauge BWG?

For BWG, the current KYA table also lists 0.81mm, 247 m/kg and 368 ft/lb.

What is 21 Gauge stitching wire used for?

The current KYA page lists cardboard boxes, corrugated cartons, bookbinding, booklet making, side stitching, saddle stitching, corner stitching and inline stitching as applications.

Is the 0.40–1.00mm range the size of this product?

No. The featured model is 0.80mm. The 0.40–1.00mm range shown on the current page refers to the broader stitching-wire range.

Is 135,000–165,000 PSI the confirmed tensile strength of this exact 0.80mm SKU?

The current page publishes 135,000–165,000 PSI as general stitching-wire tensile information, but it does not provide a separate 21 Gauge 0.80mm test or specification identifying that range exclusively with this SKU.

What spool sizes are available for 21 Gauge 0.80mm wire?

The current page lists 2kg, 3.5kg, 10kg, 15kg and 100kg spool sizes and describes a broader 2–100kg range. These are presented at the stitching-wire family level, so the required spool size for the exact 0.80mm SKU should be confirmed when ordering.

Is tin-coated wire the same as this product?

No. This URL is specifically for galvanized stitching wire. Tin coating is a separate finish option mentioned within the broader KYA stitching-wire range.

Does the page publish a zinc coating thickness or corrosion test?

No zinc-coating thickness, coating weight or quantified corrosion-test result is published for this exact 21 Gauge 0.80mm SKU on the current page. Confirm any such requirement separately when requesting a quotation.

Will 21 Gauge 0.80mm wire fit every stitching machine?

Universal machine compatibility should not be assumed. Confirm the stitching head's accepted wire profile, physical diameter, tensile requirement, spool configuration and wire-feed setup.

How should I specify the wire when requesting a quotation?

Specify 21 Gauge 0.80mm round galvanized stitching wire, the required gauge standard where relevant, spool specification, stitching-machine or head model, application, required tensile range if applicable and purchasing quantity.

Ask About 21 Gauge Stitching Wire

21 Gauge Stitching Wire for B2B Buyers

For purchasing and technical matching, keep the exact 21 Gauge 0.80mm SKU separate from the broader KYA stitching-wire family. The primary product identity for this page is 21 Gauge 0.80mm round galvanized stitching wire.

When replacing an existing stitching wire, provide the actual wire diameter or gauge standard, wire profile, finish, spool specification, stitching-machine or stitching-head model and application. This avoids dimensional errors caused by treating German Wire Gauge, ASWG and BWG as the same standard.

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