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25 Gauge Stitching Wire

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Introduction: These wires are extensively used for stitching cardboard packaging boxes/cartons/books. The wire produced goes through strict testing norms thus offering better Rust resistance properties than others. The characteristics of our high quality stitching wire: Wire is clean and free of dirt and contamination Consistent color and smooth surface No flaking of protective coating Wire flows freely off the spool without dropping off the spool. No kinks or bends in the wire
  • 25 Gauge 0.55mm

  • KYA

  • KYA-25G

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Overview

25 Gauge Stitching Wire

25 Gauge Stitching Wire for cardboard packaging

KYA Fasteners' 25 Gauge Stitching Wire is engineered for high-performance stitching of cardboard packaging, cartons, and books. Made from low or medium carbon steel with a zinc-galvanized or tin coating, this 0.55mm diameter wire ensures superior rust resistance through strict testing. Available in round (0.40-1.00mm) and flat (0.80x0.55mm to 1.20x0.90mm) options, it offers smooth, kink-free spooling on 2kg to 100kg reels. With low frictional resistance and precise manufacturing tolerances, it guarantees trouble-free operation in side, saddle, and corner stitching applications, maximizing efficiency and minimizing downtime.

Key Features of 25 Gauge Stitching Wire

  • 25 gauge (0.55mm) for precise stitching

  • Zinc-galvanized or tin coating for corrosion resistance

  • Clean, kink-free wire to eliminate downtime

  • Low frictional resistance for smooth operation

  • Available in round and flat wire configurations

  • Spool sizes from 2kg to 100kg for versatile use

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Product Specifications

Detailed Specifications for 25 Gauge Stitching Wire

Specification Details
Item 25 Gauge Stitching Wire
Material Low Carbon Steel, Medium Carbon Steel
Surface Finishing Zinc-Galvanized, Tin Coating
Gauge 25 Gauge (0.55mm)
Diameter Range 0.40mm–1.00mm (Round), 0.80x0.55mm–1.20x0.90mm (Flat)
Spool Sizes 2kg, 3.5kg, 10kg, 15kg, 100kg
Applications Side Stitching, Saddle Stitching, Corner Stitching, Booklet Making, Inline Stitching

Round Stitching Wire Specifications

Wire Gauge German Wire Gauge (mm) m/kg ASWG (mm) m/kg ft/LBS BWG (mm) m/kg ft/LBS
25 0.55 536 0.52 600 893 0.51 624 929

Flat Stitching Wire Specifications

Wire Diameter Size in Inches Size in Millimeters Feet per Pound Recommended Thickness of Work
18 x 20 0.047 x 0.035 1.20 x 0.90 221 5/8"–2"
19 x 21.5 0.041 x 0.030 1.05 x 0.75 283 1/2"–1"
19.5 x 21 0.037 x 0.031 0.95 x 0.80 283 1/2"–1"
20 x 24 0.035 x 0.023 0.90 x 0.60 408 Up to 3/16"
20 x 25 0.035 x 0.021 0.90 x 0.55 455 1/8"–5/8"
21 x 25 0.031 x 0.021 0.80 x 0.55 559 1/16"–1/2"
25 gauge stitching wire spool         25 gauge stitching wire in booklet making

These 25 gauge stitching wires are optimized for high-speed stitching of packaging and booklets. Contact KYA Fasteners for bulk orders or custom spool sizes.

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Features

Key Features of 25 Gauge Stitching Wire

  • Strong zinc coating protects stitching heads without flaking

  • Low frictional resistance due to optimized surface and lubrication

  • Consistent mechanical properties for trouble-free processing

  • Environmentally friendly coating for good corrosion resistance

  • Precise manufacturing tolerances for excellent penetration

  • Clean, non-cross-wound wire to minimize downtime

Applications

Applications for 25 Gauge Stitching Wire

These 25 gauge stitching wires are ideal for high-speed stitching in various packaging and printing applications.

  • Cardboard packaging boxes

  • Cartons

  • Book and booklet making

  • Side, saddle, and corner stitching

  • Inline stitching in press applications

        Explore Related Stitching Wire
Path of Wire

Path of Wire for Optimal Performance

A clean path from the spool to the stitching head is critical for reliable performance. Avoid damage to the wire's coating by ensuring it does not contact unprotected steel brackets, worn wire guides, spring tubes, or dirty felt pads. Regular maintenance of wire guide springs and felt pads is essential to prevent flaking, which can jam the stitching head, halt production, and increase repair costs.

Frequently Asked Questions

FAQs About 25 Gauge Stitching Wire

What are these stitching wires used for?

They are used for stitching cardboard packaging boxes, cartons, books, and booklets in side, saddle, and corner stitching applications.

Why is the zinc or tin coating important?

The coating provides corrosion resistance and protects stitching heads from wear, ensuring reliable performance.

What spool sizes are available?

Available spool sizes include 2kg, 3.5kg, 10kg, 15kg, and 100kg, customizable to client needs.

Can this wire be used in high-speed stitching machines?

Yes, its clean, kink-free design and low frictional resistance make it ideal for high-speed stitching.

What is the difference between round and flat stitching wire?

Round wire (0.40-1.00mm) is versatile for general stitching, while flat wire (0.80x0.55mm to 1.20x0.90mm) is suited for specific thicknesses, offering better penetration for thin materials.

How does a clean wire path improve performance?

A clean wire path prevents coating damage, reducing jams and maintenance costs for consistent stitching performance.

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About KYA Fasteners

Why Choose KYA Fasteners for Stitching Wire?

With over 20 years of expertise, KYA Fasteners is a trusted leader in industrial fasteners, delivering high-quality 25 Gauge Stitching Wire. Our SGS-certified production ensures precision and reliability, serving clients in over 50 countries. We ship from Qingdao port within 20-30 days, offering customized solutions for packaging and printing needs.

  • Global Reach: Exporting to 50+ countries with reliable stitching wire

  • Premium Quality: Durable materials with corrosion-resistant coatings

  • Fast Delivery: Ships worldwide in 20-30 days from Qingdao port

  • Custom Solutions: Tailored spool sizes and wire types for specific applications

Enhance your stitching operations with 25 gauge stitching wire. Request a free quote today to experience KYA's quality and service.

Contact KYA Fasteners
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