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KYA 18 Gauge Staple Wire Band is glued steel wire band supplied as raw material for manufacturing 90 Series and 92 Series medium wire staples. The band combines multiple flattened steel wires into a continuous reel that can be fed into compatible staple forming and cutting equipment.
Available configurations include galvanized steel wire and other specified material or coating options. Current KYA product data lists 35kg wooden reels and multiple width × thickness × wire-count combinations for staple manufacturing.
For 90/92 staple production, the correct band should be selected according to the required finished staple wire section, tensile strength, number of wires per band, surface coating, glue quality and the specification of the customer's staple production machine.
| Specification | Details |
|---|---|
| Product Type | Glued Staple Wire Band / Staple Manufacturing Wire Band |
| Target Staple Family | 18 Gauge 90 Series / 92 Series Staples |
| Material | Steel Wire; Galvanized, Coppered and Other Material Options Depending on Specification |
| Standard Finish | Galvanized |
| Current Page Listed Tensile Strength | 950–1050 N/mm² for listed galvanized configurations |
| Current Product Model | 1.00 × 1.25 × 100 as currently listed; confirm exact 90/92 production specification before ordering |
| Reel Weight | 35kg for current listed configurations |
| Packing | Wooden Reel with Corrugated Cardboard Separation |
| Main Use | Raw Material for Industrial Staple Production |
Specification note: KYA's current 90 and 92 finished staples use approximately 1.25mm wire width × 1.05mm wire thickness, while different KYA wire-band pages currently show slightly different raw-band dimensions. For bulk production, confirm the required raw-band drawing with KYA and your staple machine specification before ordering.
Request Staple Wire Band PricingStaple wire band is an intermediate raw material used by staple manufacturers. Multiple flattened steel wires are aligned side by side and bonded into a continuous band before being wound onto a reel.
The band is fed into a staple forming machine, where the individual wires are separated or cut, formed into the required crown and leg geometry, and converted into finished staple strips.
For reliable production, the wire band must match the finished staple design as well as the feed width, tooling and forming system of the staple production machine.
Wire width and thickness determine the cross-section of the finished staple wire. Both values should be checked against the finished staple drawing rather than selecting the band only by gauge designation.
The number of parallel wires determines the total band width and must correspond to the staple production machine's feed and cutting configuration. KYA currently lists configurations containing 100, 125, 167 and other wire counts across its broader staple wire band range.
Tensile strength affects wire forming behavior, finished staple strength and production stability. The correct range should be selected according to the steel grade, staple dimensions and forming equipment rather than assuming one tensile specification is suitable for every staple family.
Galvanized wire is commonly used for standard industrial staples. Copper-coated and other material options can also be supplied for specific production requirements. Coating type should be confirmed according to the required finished staple specification.
Stable bonding and consistent band geometry are important for feeding the wire through high-speed staple production equipment. Excessive wire movement, uneven glue or dimensional variation can affect cutting and forming consistency.
The current KYA page lists several staple-wire-band configurations. These values describe the broader wire-band range and should not all be interpreted as 90/92 Series specifications.
| Width × Thickness | Wires per Band | Listed Tensile Strength | Listed Coating | Reel Weight |
|---|---|---|---|---|
| 0.58 × 0.75mm | 167 | 950–1050 N/mm² | Galvanized | 35kg |
| 0.65 × 0.95mm | 125 | 950–1050 N/mm² | Galvanized | 35kg |
| 1.00 × 1.25mm | 100 | 950–1050 N/mm² | Galvanized / Coppered | 35kg |
KYA's wider wire-band catalog also lists additional cross-sections and wire counts. When purchasing specifically for 90 or 92 Series staples, provide the target staple drawing or finished wire dimensions so the correct band can be selected.
90 Series and 92 Series are both commonly classified as 18 gauge medium wire staples. KYA's current finished-staple specifications use approximately the same wire cross-section but different crown widths.
| Parameter | 90 Series | 92 Series |
|---|---|---|
| Gauge | 18 Gauge | 18 Gauge |
| Finished Staple Wire Width | Approx. 1.25mm | Approx. 1.25mm |
| Finished Staple Wire Thickness | Approx. 1.05mm | Approx. 1.05mm |
| Crown Width | Approx. 5.7mm / 1/4 in. | Approx. 8.9mm / 5/16 in. |
| Typical Product Type | 18GA Narrow Crown Medium Wire Staple | 18GA Narrow Crown Medium Wire Staple |
| Raw Band Selection | Confirm exact wire cross-section, tensile strength, band count and production-machine tooling before ordering. | |
| Wire Band Type | General Characteristics | Selection Consideration |
|---|---|---|
| Galvanized Steel Wire Band | Zinc-coated steel used for manufacturing galvanized finished staples | Common industrial staple production where galvanized finished fasteners are required |
| Coppered Steel Wire Band | Copper-colored coated steel supplied for specified staple-production requirements | Use when the finished staple specification or customer's production process requires coppered wire |
Do not select coating solely by color. Confirm coating type, coating requirement and finished staple specification before ordering raw wire band.
Staple wire must be strong enough to meet the performance requirement of the finished fastener while remaining suitable for cutting and forming in the production machine.
If tensile strength, hardness or wire dimensions do not match the tooling and staple design, manufacturers may experience forming problems, inconsistent crowns or legs, wire fracture, accelerated tool wear or variation in the finished fastener.
For this reason, tensile strength should be confirmed together with material grade, flattened-wire dimensions and machine requirements rather than treated as an isolated quality indicator.
The current product specification lists approximately 35kg per wooden reel. Corrugated cardboard separators are used between reels or wire-band layers to help reduce compression and contact damage during storage and transportation.
Before ordering, buyers should confirm reel dimensions, core dimensions, gross and net weight, pallet configuration and the compatibility of the reel with the production-line pay-off system.
Industrial staple manufacturers typically require consistency across wire dimensions, tensile properties, coating, band alignment and bonding. These parameters influence how the band feeds, separates, cuts and forms in high-speed staple manufacturing equipment.
| Quality Parameter | Why It Matters |
|---|---|
| Wire Width | Controls the finished staple wire profile and tooling fit |
| Wire Thickness | Affects finished staple strength, forming and machine setup |
| Tensile Strength | Influences forming behavior and finished fastener mechanical performance |
| Coating Consistency | Affects finished surface quality and production consistency |
| Band Alignment | Helps stable feeding and accurate cutting in the production line |
| Glue Bonding | Keeps parallel wires together during handling and machine feeding |
| Reel Winding | Supports stable unwinding and continuous staple production |
A staple-production machine should be matched to the raw band specification rather than only to the generic term “18 gauge wire band.” Different staple families can use different wire sections, band widths and wire counts.
| Matching Parameter | What to Provide |
|---|---|
| Finished Staple Series | 90 Series, 92 Series or exact finished staple drawing |
| Finished Wire Cross-Section | Required wire width × thickness |
| Staple Machine | Machine manufacturer and exact model |
| Number of Wires per Band | Required band count or machine feed width |
| Tensile Strength | Target range required by the staple specification and machine |
| Surface | Galvanized, coppered or other required material specification |
| Reel Requirement | Reel weight, dimensions, core and pay-off system requirement |
| Ordering Information | Information to Provide |
|---|---|
| Target Staple | 90 Series, 92 Series or other staple model |
| Wire Size | Width × thickness |
| Wires per Band | Required wire count |
| Material | Required steel grade or stainless specification |
| Tensile Strength | Required N/mm² range |
| Coating | Galvanized, coppered or specified surface |
| Staple Machine | Manufacturer and exact production-machine model |
| Reel | Required reel weight and dimensions |
| Quantity | Trial quantity, tons, container quantity or annual consumption |
Staple wire band is raw material used by staple manufacturers. Multiple flattened wires are glued into a continuous band and fed into a staple production machine for cutting and forming into finished staples.
This product is intended for 18 gauge 90/92 staple manufacturing, but the exact raw-band dimensions, tensile strength and wire count should be matched to the customer's finished staple drawing and production machine.
KYA's current finished 90 Series staple specification lists approximately 1.25mm wire width × 1.05mm wire thickness with an 18 gauge classification.
KYA's current finished 92 Series staple specification also lists approximately 1.25mm wire width × 1.05mm wire thickness with an 18 gauge classification.
Both are 18 gauge medium-wire staple families in KYA's current range, but their crown widths differ. KYA lists approximately 5.7mm crown for 90 Series and 8.9mm crown for 92 Series.
It represents the listed flattened-wire dimensions and the number of parallel wires in the band. Because KYA currently publishes slightly different dimensional references across its 90/92 product data, confirm the production drawing before treating this value as the final 90/92 specification.
The current page lists 950–1050 N/mm² for its galvanized band configurations. KYA's wider wire-band catalog lists other tensile ranges for different materials and staple specifications, so confirm the required value for the exact order.
The current product page lists approximately 35kg per wooden reel. Confirm reel dimensions and net weight for the exact specification before ordering.
They use different surface coatings and produce different finished staple surfaces. Select the coating according to the finished staple specification, corrosion requirement and production process.
KYA's broader staple wire band range lists stainless steel as a material option. Confirm stainless grade, flattened-wire dimensions, tensile requirement and production availability for the exact 90/92 specification.
No. Gauge alone does not determine machine compatibility. Wire width, thickness, band count, total band width, tensile strength, glue, reel dimensions and machine tooling must also match.
Provide the finished staple drawing, staple series, wire width and thickness, production-machine model, target tensile strength, coating and required reel configuration. A sample of the current raw material can also help with specification matching.
Contact KYA Fasteners regarding current trial-order or sample availability. Production testing should use the customer's actual staple machine and tooling before a large-volume purchase.
Ask About 90/92 Staple Wire BandKYA supplies staple wire band for staple factories, industrial fastener manufacturers and production-line operators requiring raw material for medium-wire, fine-wire and other staple manufacturing.
For quotations on 18GA wire band for 90/92 Series staples, provide the finished staple specification, wire section, tensile strength, coating, wire count, staple machine model, required quantity and reel requirements.
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